If you specify Polyoxymethylene (POM / Acetal) plastic gears, bearings and wear parts, a handful of properties decide whether the part survives in service. These are the values worth checking on every data sheet.
Everything here can be checked on a real sample before you commit to a production order.
This category covers a family of products rather than a single item. In practice a buyer defines plastic gears, bearings and wear parts by three things: the base resin, the format or dimension, and the performance or certification level it has to meet. Typical options in this category include plain and self-lubricating grades; backlash controlled assemblies; module 0.3 to 8. Materials most often specified are UHMWPE, Glass Filled Nylon, Polyoxymethylene, Polyamide, and the choice between them changes stiffness, temperature resistance, chemical behaviour and price.
In the energy and renewables sector the decision is usually driven by UV durability and flame retardancy, with electrical insulation as a secondary requirement. Typical end uses include battery housings, solar junction boxes, cable jacketing.
Typical values for a general purpose grade are listed below; filled, stabilised and speciality compounds will differ.
| Material | Density | Tensile strength | Service temperature |
|---|---|---|---|
| Glass Filled Nylon | 1.36-1.38 g/cm³ | 130-190 MPa | -40°C to 150°C |
| Polyether Ether Ketone | 1.32 g/cm³ | 90-100 MPa | -50°C to 250°C |
| Polytetrafluoroethylene | 2.15-2.20 g/cm³ | 20-35 MPa | -200°C to 260°C |
Polyoxymethylene is frequently the default selection here: POM is the standard replacement for small metal parts that must hold tight tolerances.
The table below summarises the values that usually decide the material choice.
Density 1.41 g/cm³, tensile strength 60-70 MPa, continuous service temperature -40°C to 100°C and melt range 165-175°C are the four values to circle on the data sheet. Everything else is secondary for most energy and renewables projects.
Beyond the base resin, most suppliers offer UV stabilised, food contact, flame retardant, anti-static and recycled content versions of the same product. Ask which additive package is included, because it is often the difference between a part that lasts three years and one that lasts ten.
The route below is the one most factories use for this type of part.
Secondary operations such as printing, welding, machining and assembly are often cheaper to do in the same factory, and they reduce the risk of mismatch between components.
Use this checklist when comparing two or three supplier quotations.
Send this list to your supplier with the drawing and you will receive comparable quotations from every factory you contact.
Yes. Standard samples are normally free of charge and shipped within three working days; custom samples are charged at cost and credited against the first production order.
Standard packing is export cartons on fumigation-free pallets, with custom labelling, barcode and retail packing available. We also handle consolidated containers and door to door delivery.
Colour is controlled with a masterbatch reference approved by the customer, and every production lot is checked against the approved sample under standard lighting before shipment.
We can provide ISO 9001 quality system documentation, material certificates, RoHS and REACH statements, and where applicable food contact, flame retardancy or drinking water approvals. Tell us your target market and we will match the document set.
A new tool typically takes 25 to 45 days depending on cavity count and complexity, followed by T1 samples within one week. Existing tools can usually start production within 10 to 15 days of order confirmation.
Our team supplies plastic gears, bearings and wear parts to energy and renewables customers worldwide, with samples, material certificates and full inspection reports available before mass production.
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