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Top Applications of Plastic Films and Flexible Packaging in the industrial packaging Industry

2026-09-26 Plastic News 2 views

Industrial packaging buyers increasingly specify plastic films and flexible packaging instead of metal, wood or glass. Here is where they are used, why they work, and what to watch out for.

Use it as a working checklist when you write your next enquiry.

Product Overview

This category covers a family of products rather than a single item. In practice a buyer defines plastic films and flexible packaging by three things: the base resin, the format or dimension, and the performance or certification level it has to meet. Typical options in this category include corona treated surface; single wound and centre folded; width up to 3000 mm. Materials most often specified are Polyethylene Terephthalate, Polylactic Acid, Low Density Polyethylene, High Density Polyethylene, and the choice between them changes stiffness, temperature resistance, chemical behaviour and price.

In the industrial packaging sector the decision is usually driven by drop protection and cost per pack, with recyclability as a secondary requirement. Typical end uses include bulk containers, strapping, blister trays.

Key Material Properties

Typical values for a general purpose grade are listed below; filled, stabilised and speciality compounds will differ.

MaterialDensityTensile strengthService temperature
High Density Polyethylene0.94-0.97 g/cm³20-32 MPa-50°C to 80°C
Polyethylene Terephthalate1.35-1.40 g/cm³50-70 MPa-40°C to 70°C
Polylactic Acid1.24 g/cm³50-60 MPaup to 55°C (HDT)

Low Density Polyethylene is frequently the default selection here: LDPE is the workhorse of flexible packaging because of its softness and sealing behaviour.

Where Plastic films and flexible packaging Is Used in industrial packaging

Typical industrial packaging users specify this product for the following jobs.

  • stretch film – print quality
  • protective foam – cost per pack
  • strapping – cost per pack
  • bulk containers – cost per pack
  • blister trays – recyclability

Common Grades and Variants

  • Polylactic Acid based: bio-based and industrially compostable
  • Polyethylene Terephthalate based: excellent barrier to CO2 and moisture
  • Low Density Polyethylene based: very flexible and soft
  • High Density Polyethylene based: high impact strength even at low temperature

Beyond the base resin, most suppliers offer UV stabilised, food contact, flame retardant, anti-static and recycled content versions of the same product. Ask which additive package is included, because it is often the difference between a part that lasts three years and one that lasts ten.

Processing and Finishing Options

Each step below has its own control points, and skipping one of them is where most defects start.

  • Film blowing
  • Slitting
  • Lamination
  • Cast extrusion

Secondary operations such as printing, welding, machining and assembly are often cheaper to do in the same factory, and they reduce the risk of mismatch between components.

How to Specify Plastic films and flexible packaging Correctly

These are the criteria that actually predict whether the part will perform in service.

  1. match sealant layer to the packing machine
  2. check the water vapour and oxygen transmission rates
  3. store rolls away from heat and sunlight
  4. validate migration testing for food contact
  5. confirm corona treatment level before printing

Send this list to your supplier with the drawing and you will receive comparable quotations from every factory you contact.

Frequently Asked Questions

How long does tooling and sampling take?

A new tool typically takes 25 to 45 days depending on cavity count and complexity, followed by T1 samples within one week. Existing tools can usually start production within 10 to 15 days of order confirmation.

Which certifications can you provide?

We can provide ISO 9001 quality system documentation, material certificates, RoHS and REACH statements, and where applicable food contact, flame retardancy or drinking water approvals. Tell us your target market and we will match the document set.

What tolerance can be achieved?

Standard production tolerance follows the relevant ISO or DIN tolerance class for the process; tighter tolerances are possible after machining or grinding, but they add cost. Define the tolerance only on the functional dimensions.

Can you produce plastic films and flexible packaging in Low Density Polyethylene?

Yes. {mat1} is one of our regular materials for this item, and we can supply virgin, modified and certified grades with full traceability. Material certificates and test reports are issued per batch.

What packing and shipping options are available?

Standard packing is export cartons on fumigation-free pallets, with custom labelling, barcode and retail packing available. We also handle consolidated containers and door to door delivery.

Conclusion

Our team supplies plastic films and flexible packaging to industrial packaging customers worldwide, with samples, material certificates and full inspection reports available before mass production.

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