If you specify Low Density Polyethylene (LDPE) plastic films and flexible packaging, a handful of properties decide whether the part survives in service. These are the values worth checking on every data sheet.
The notes below come from day to day production and export work with overseas buyers.
This category covers a family of products rather than a single item. In practice a buyer defines plastic films and flexible packaging by three things: the base resin, the format or dimension, and the performance or certification level it has to meet. Typical options in this category include custom printed up to 8 colours; single wound and centre folded; corona treated surface. Materials most often specified are Low Density Polyethylene, Polylactic Acid, High Density Polyethylene, Polyethylene Terephthalate, and the choice between them changes stiffness, temperature resistance, chemical behaviour and price.
In the medical and healthcare sector the decision is usually driven by biocompatibility and sterilisation stability, with full traceability as a secondary requirement. Typical end uses include syringe barrels, implant trial components, diagnostic consumables.
The table below summarises the values that usually decide the material choice.
| Material | Density | Tensile strength | Service temperature |
|---|---|---|---|
| Polylactic Acid | 1.24 g/cm³ | 50-60 MPa | up to 55°C (HDT) |
| Low Density Polyethylene | 0.91-0.93 g/cm³ | 8-20 MPa | -50°C to 70°C |
| High Density Polyethylene | 0.94-0.97 g/cm³ | 20-32 MPa | -50°C to 80°C |
Low Density Polyethylene is frequently the default selection here: LDPE is the workhorse of flexible packaging because of its softness and sealing behaviour.
Typical values for a general purpose grade are listed below; filled, stabilised and speciality compounds will differ.
Density 0.91-0.93 g/cm³, tensile strength 8-20 MPa, continuous service temperature -50°C to 70°C and melt range 105-115°C are the four values to circle on the data sheet. Everything else is secondary for most medical and healthcare projects.
Beyond the base resin, most suppliers offer UV stabilised, food contact, flame retardant, anti-static and recycled content versions of the same product. Ask which additive package is included, because it is often the difference between a part that lasts three years and one that lasts ten.
Each step below has its own control points, and skipping one of them is where most defects start.
Secondary operations such as printing, welding, machining and assembly are often cheaper to do in the same factory, and they reduce the risk of mismatch between components.
Work through these points in order and most specification mistakes disappear.
Send this list to your supplier with the drawing and you will receive comparable quotations from every factory you contact.
Yes. Standard samples are normally free of charge and shipped within three working days; custom samples are charged at cost and credited against the first production order.
Colour is controlled with a masterbatch reference approved by the customer, and every production lot is checked against the approved sample under standard lighting before shipment.
Standard packing is export cartons on fumigation-free pallets, with custom labelling, barcode and retail packing available. We also handle consolidated containers and door to door delivery.
We can provide ISO 9001 quality system documentation, material certificates, RoHS and REACH statements, and where applicable food contact, flame retardancy or drinking water approvals. Tell us your target market and we will match the document set.
Standard production tolerance follows the relevant ISO or DIN tolerance class for the process; tighter tolerances are possible after machining or grinding, but they add cost. Define the tolerance only on the functional dimensions.
Our team supplies plastic films and flexible packaging to medical and healthcare customers worldwide, with samples, material certificates and full inspection reports available before mass production.
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