In marine and offshore projects, thermoformed trays and blister packaging is only acceptable when the paperwork is right. This article maps the standards, test methods and documents you should ask for.
This guide is written for engineers, purchasers and project managers who need a practical answer, not a resin data sheet.
This category covers a family of products rather than a single item. In practice a buyer defines thermoformed trays and blister packaging by three things: the base resin, the format or dimension, and the performance or certification level it has to meet. Typical options in this category include clamshell and tray formats; peelable and welded lidding; sheet thickness 0.2 to 1.5 mm. Materials most often specified are Polyvinyl Chloride, Polypropylene, Polyethylene Terephthalate, Polystyrene, and the choice between them changes stiffness, temperature resistance, chemical behaviour and price.
In the marine and offshore sector the decision is usually driven by UV and salt resistance and impact strength, with buoyancy as a secondary requirement. Typical end uses include hull panels, dock fenders, deck fittings.
Typical values for a general purpose grade are listed below; filled, stabilised and speciality compounds will differ.
| Material | Density | Tensile strength | Service temperature |
|---|---|---|---|
| Polylactic Acid | 1.24 g/cm³ | 50-60 MPa | up to 55°C (HDT) |
| Polystyrene | 1.04-1.06 g/cm³ | 30-50 MPa | -20°C to 70°C |
| Polypropylene | 0.90-0.91 g/cm³ | 25-40 MPa | -10°C to 100°C |
Polyethylene Terephthalate is frequently the default selection here: High IV PET resin is the reason a 1.5 L bottle can be light yet hold carbonation pressure.
Paperwork matters as much as the part itself in regulated markets.
Ask the supplier to state the standard number, the test method and the result on the certificate. A test report without a standard reference is difficult to defend during an audit.
Beyond the base resin, most suppliers offer UV stabilised, food contact, flame retardant, anti-static and recycled content versions of the same product. Ask which additive package is included, because it is often the difference between a part that lasts three years and one that lasts ten.
Processing method drives both cost and performance, so it should be fixed early in the design.
Secondary operations such as printing, welding, machining and assembly are often cheaper to do in the same factory, and they reduce the risk of mismatch between components.
Use this checklist when comparing two or three supplier quotations.
Send this list to your supplier with the drawing and you will receive comparable quotations from every factory you contact.
We can provide ISO 9001 quality system documentation, material certificates, RoHS and REACH statements, and where applicable food contact, flame retardancy or drinking water approvals. Tell us your target market and we will match the document set.
Yes. {mat1} is one of our regular materials for this item, and we can supply virgin, modified and certified grades with full traceability. Material certificates and test reports are issued per batch.
Yes. Standard samples are normally free of charge and shipped within three working days; custom samples are charged at cost and credited against the first production order.
Standard production tolerance follows the relevant ISO or DIN tolerance class for the process; tighter tolerances are possible after machining or grinding, but they add cost. Define the tolerance only on the functional dimensions.
A new tool typically takes 25 to 45 days depending on cavity count and complexity, followed by T1 samples within one week. Existing tools can usually start production within 10 to 15 days of order confirmation.
Our team supplies thermoformed trays and blister packaging to marine and offshore customers worldwide, with samples, material certificates and full inspection reports available before mass production.
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