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Top Applications of Plastic Pipes and Tubes in the logistics and warehousing Industry

2026-09-26 Plastic News 3 views

Logistics and warehousing buyers increasingly specify plastic pipes and tubes instead of metal, wood or glass. Here is where they are used, why they work, and what to watch out for.

Everything here can be checked on a real sample before you commit to a production order.

Product Overview

This category covers a family of products rather than a single item. In practice a buyer defines plastic pipes and tubes by three things: the base resin, the format or dimension, and the performance or certification level it has to meet. Typical options in this category include OD 16 mm to 630 mm; SDR 11 / SDR 17 / SDR 26; PN10 / PN16 pressure ratings. Materials most often specified are Polycarbonate, Polyvinyl Chloride, Polyvinylidene Fluoride, Acrylonitrile Butadiene Styrene, and the choice between them changes stiffness, temperature resistance, chemical behaviour and price.

In the logistics and warehousing sector the decision is usually driven by impact protection and load rating, with stackability as a secondary requirement. Typical end uses include nestable crates, protective dunnage, returnable pallets.

Key Material Properties

The table below summarises the values that usually decide the material choice.

MaterialDensityTensile strengthService temperature
Acrylonitrile Butadiene Styrene1.04-1.06 g/cm³30-50 MPa-20°C to 80°C
Polyvinylidene Fluoride1.78 g/cm³35-55 MPa-40°C to 150°C
High Density Polyethylene0.94-0.97 g/cm³20-32 MPa-50°C to 80°C

Polyvinyl Chloride is frequently the default selection here: PVC can be formulated from rigid pipe compound to soft medical grade by changing plasticiser content.

Where Plastic pipes and tubes Is Used in logistics and warehousing

The list below covers both high volume and specialised uses.

  • returnable pallets – automated handling
  • protective dunnage – automated handling
  • stretch film – automated handling
  • strapping – reusability
  • nestable crates – impact protection

Common Grades and Variants

  • High Density Polyethylene based: high impact strength even at low temperature
  • Polypropylene based: lowest density among commodity plastics
  • Acrylonitrile Butadiene Styrene based: high impact toughness
  • Polyvinylidene Fluoride based: excellent chemical and UV resistance

Beyond the base resin, most suppliers offer UV stabilised, food contact, flame retardant, anti-static and recycled content versions of the same product. Ask which additive package is included, because it is often the difference between a part that lasts three years and one that lasts ten.

Processing and Finishing Options

Each step below has its own control points, and skipping one of them is where most defects start.

  • Solvent cementing
  • Co-extrusion
  • Bending
  • Extrusion

Secondary operations such as printing, welding, machining and assembly are often cheaper to do in the same factory, and they reduce the risk of mismatch between components.

How to Specify Plastic pipes and tubes Correctly

Work through these points in order and most specification mistakes disappear.

  1. use the correct fusion parameters
  2. match the pressure rating to the maximum surge pressure
  3. protect outdoor pipe from UV
  4. derate for temperature above 20°C
  5. confirm potable water certification

Send this list to your supplier with the drawing and you will receive comparable quotations from every factory you contact.

Frequently Asked Questions

How do you control colour consistency?

Colour is controlled with a masterbatch reference approved by the customer, and every production lot is checked against the approved sample under standard lighting before shipment.

What tolerance can be achieved?

Standard production tolerance follows the relevant ISO or DIN tolerance class for the process; tighter tolerances are possible after machining or grinding, but they add cost. Define the tolerance only on the functional dimensions.

Which certifications can you provide?

We can provide ISO 9001 quality system documentation, material certificates, RoHS and REACH statements, and where applicable food contact, flame retardancy or drinking water approvals. Tell us your target market and we will match the document set.

What packing and shipping options are available?

Standard packing is export cartons on fumigation-free pallets, with custom labelling, barcode and retail packing available. We also handle consolidated containers and door to door delivery.

Do you offer samples?

Yes. Standard samples are normally free of charge and shipped within three working days; custom samples are charged at cost and credited against the first production order.

Conclusion

If you are planning a new logistics and warehousing project, send us your drawing, annual volume and target properties, and we will come back with a material proposal, a tooling plan and a budget quotation.

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