Polypropylene (PP) and Polystyrene (PS / HIPS) are the two most quoted options for electronic plastic housings and enclosures in water and wastewater treatment projects. Both are widely available, but they behave very differently once they are in service.
Everything here can be checked on a real sample before you commit to a production order.
This category covers a family of products rather than a single item. In practice a buyer defines electronic plastic housings and enclosures by three things: the base resin, the format or dimension, and the performance or certification level it has to meet. Typical options in this category include wall thickness 1.2 to 3.0 mm; transparent windows and light pipes; EMI and anti-static grades. Materials most often specified are Glass Filled Nylon, Acrylonitrile Butadiene Styrene, Polystyrene, Polycarbonate, and the choice between them changes stiffness, temperature resistance, chemical behaviour and price.
In the water and wastewater treatment sector the decision is usually driven by drinking water approval and biofilm support, with corrosion free service as a secondary requirement. Typical end uses include MBBR bio media, pipework, lamella plates.
Typical values for a general purpose grade are listed below; filled, stabilised and speciality compounds will differ.
| Material | Density | Tensile strength | Service temperature |
|---|---|---|---|
| Polypropylene | 0.90-0.91 g/cm³ | 25-40 MPa | -10°C to 100°C |
| Polycarbonate | 1.20 g/cm³ | 55-70 MPa | -40°C to 120°C |
| Glass Filled Nylon | 1.36-1.38 g/cm³ | 130-190 MPa | -40°C to 150°C |
Polypropylene is frequently the default selection here: PP is the lightest mainstream packaging resin and keeps its shape under repeated flexing.
Polypropylene grades offer lowest density among commodity plastics, while Polystyrene brings rigid and glossy. For water and wastewater treatment service the difference shows up in chemical resistance and in the long term behaviour under load.
In short: choose the first option when stiffness, heat and dimensional stability dominate; choose the second when impact, cost and processing speed matter more.
Beyond the base resin, most suppliers offer UV stabilised, food contact, flame retardant, anti-static and recycled content versions of the same product. Ask which additive package is included, because it is often the difference between a part that lasts three years and one that lasts ten.
Processing method drives both cost and performance, so it should be fixed early in the design.
Secondary operations such as printing, welding, machining and assembly are often cheaper to do in the same factory, and they reduce the risk of mismatch between components.
Work through these points in order and most specification mistakes disappear.
Send this list to your supplier with the drawing and you will receive comparable quotations from every factory you contact.
Standard production tolerance follows the relevant ISO or DIN tolerance class for the process; tighter tolerances are possible after machining or grinding, but they add cost. Define the tolerance only on the functional dimensions.
Standard packing is export cartons on fumigation-free pallets, with custom labelling, barcode and retail packing available. We also handle consolidated containers and door to door delivery.
Yes. Standard samples are normally free of charge and shipped within three working days; custom samples are charged at cost and credited against the first production order.
For standard sizes and colours the minimum is usually one pallet or one production run; for custom tooling the economic minimum depends on the tooling cost amortised over the expected volume. Send us your annual volume and we will calculate the break even point.
We can provide ISO 9001 quality system documentation, material certificates, RoHS and REACH statements, and where applicable food contact, flame retardancy or drinking water approvals. Tell us your target market and we will match the document set.
Our team supplies electronic plastic housings and enclosures to water and wastewater treatment customers worldwide, with samples, material certificates and full inspection reports available before mass production.
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