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Top Applications of Plastic Pipes and Tubes in the industrial packaging Industry

2026-09-26 Plastic News 2 views

Industrial packaging buyers increasingly specify plastic pipes and tubes instead of metal, wood or glass. Here is where they are used, why they work, and what to watch out for.

Use it as a working checklist when you write your next enquiry.

Product Overview

This category covers a family of products rather than a single item. In practice a buyer defines plastic pipes and tubes by three things: the base resin, the format or dimension, and the performance or certification level it has to meet. Typical options in this category include OD 16 mm to 630 mm; SDR 11 / SDR 17 / SDR 26; PN10 / PN16 pressure ratings. Materials most often specified are Polyvinylidene Fluoride, Polyvinyl Chloride, High Density Polyethylene, Polypropylene, and the choice between them changes stiffness, temperature resistance, chemical behaviour and price.

In the industrial packaging sector the decision is usually driven by drop protection and cost per pack, with recyclability as a secondary requirement. Typical end uses include bulk containers, stretch film, strapping.

Key Material Properties

These figures are typical for commercial grades and should be confirmed against the supplier's certificate for your specific lot.

MaterialDensityTensile strengthService temperature
Polycarbonate1.20 g/cm³55-70 MPa-40°C to 120°C
Acrylonitrile Butadiene Styrene1.04-1.06 g/cm³30-50 MPa-20°C to 80°C
Polyvinylidene Fluoride1.78 g/cm³35-55 MPa-40°C to 150°C

Polyvinyl Chloride is frequently the default selection here: PVC can be formulated from rigid pipe compound to soft medical grade by changing plasticiser content.

Where Plastic pipes and tubes Is Used in industrial packaging

Typical industrial packaging users specify this product for the following jobs.

  • protective foam – stacking strength
  • bulk containers – recyclability
  • stretch film – stacking strength
  • blister trays – drop protection
  • strapping – recyclability

Common Grades and Variants

  • Polyvinyl Chloride based: inherently flame retardant
  • Polypropylene based: lowest density among commodity plastics
  • Acrylonitrile Butadiene Styrene based: high impact toughness
  • High Density Polyethylene based: high impact strength even at low temperature

Beyond the base resin, most suppliers offer UV stabilised, food contact, flame retardant, anti-static and recycled content versions of the same product. Ask which additive package is included, because it is often the difference between a part that lasts three years and one that lasts ten.

Processing and Finishing Options

Processing method drives both cost and performance, so it should be fixed early in the design.

  • Solvent cementing
  • Co-extrusion
  • Extrusion
  • Butt fusion

Secondary operations such as printing, welding, machining and assembly are often cheaper to do in the same factory, and they reduce the risk of mismatch between components.

How to Specify Plastic pipes and tubes Correctly

Work through these points in order and most specification mistakes disappear.

  1. use the correct fusion parameters
  2. protect outdoor pipe from UV
  3. match the pressure rating to the maximum surge pressure
  4. derate for temperature above 20°C
  5. confirm potable water certification

Send this list to your supplier with the drawing and you will receive comparable quotations from every factory you contact.

Frequently Asked Questions

What is the minimum order quantity for plastic pipes and tubes?

For standard sizes and colours the minimum is usually one pallet or one production run; for custom tooling the economic minimum depends on the tooling cost amortised over the expected volume. Send us your annual volume and we will calculate the break even point.

How long does tooling and sampling take?

A new tool typically takes 25 to 45 days depending on cavity count and complexity, followed by T1 samples within one week. Existing tools can usually start production within 10 to 15 days of order confirmation.

How do you control colour consistency?

Colour is controlled with a masterbatch reference approved by the customer, and every production lot is checked against the approved sample under standard lighting before shipment.

Do you offer samples?

Yes. Standard samples are normally free of charge and shipped within three working days; custom samples are charged at cost and credited against the first production order.

What tolerance can be achieved?

Standard production tolerance follows the relevant ISO or DIN tolerance class for the process; tighter tolerances are possible after machining or grinding, but they add cost. Define the tolerance only on the functional dimensions.

Conclusion

Share your specification and quantity with us and we will recommend the most cost effective material, tooling route and packing method for your market.

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