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PS / HIPS Thermoformed Point of Sale Display Trays for cosmetics and personal care: Key Properties to Check

2026-10-02 Plastic News 0 views

If you specify Polystyrene (PS / HIPS) for thermoformed point of sale display trays, a handful of properties decide whether the part survives forming and service. These are the values worth checking on every data sheet.

The notes below come from day to day production and export work with overseas buyers.

Product Overview

This category covers a family of products rather than a single item. In practice a buyer defines thermoformed point of sale display trays by three things: the base resin, the format or dimension, and the performance or certification level it has to meet. Typical options in this category include stackable for transport; gauge 0.50 to 2.00 mm; multi tier and stepped designs. Materials most often specified are Polystyrene, Polyethylene Terephthalate, Polyvinyl Chloride, Polypropylene, and the choice between them changes stiffness, temperature resistance, chemical behaviour and price.

In the cosmetics and personal care sector the decision is usually driven by product compatibility and optical clarity, with print quality as a secondary requirement. Typical end uses include razor packs, sample cards, gift set inserts.

Key Material Properties

Typical values for a general purpose grade are listed below; filled, stabilised and speciality compounds will differ.

MaterialDensityTensile strengthService temperature
Polyethylene Terephthalate1.35-1.40 g/cm³50-70 MPa-40°C to 70°C
Polyvinyl Chloride1.38-1.45 g/cm³40-55 MPa-10°C to 60°C
Recycled PET1.35-1.40 g/cm³45-65 MPa-40°C to 70°C

Polystyrene is frequently the default selection here: HIPS is the default thermoforming sheet for food packaging and appliance liners.

Properties That Decide the Outcome

The table below summarises the values that usually decide the material choice.

  • very easy to thermoform
  • brittle in GPPS form
  • low cost
  • HIPS grades are impact modified
  • rigid and glossy

Density 1.04-1.06 g/cm³, tensile strength 30-50 MPa, continuous service temperature -20°C to 70°C and melt range 180-240°C are the four values to circle on the data sheet. Everything else is secondary for most cosmetics and personal care projects.

Common Grades and Variants

  • Polystyrene based: rigid and glossy
  • Polyethylene Terephthalate based: excellent barrier to CO2 and moisture
  • Polypropylene based: lowest density among commodity plastics
  • Polyvinyl Chloride based: inherently flame retardant

Beyond the base resin, most suppliers offer UV stabilised, food contact, flame retardant, anti-static and recycled content versions of the same product. Ask which additive package is included, because it is often the difference between a part that lasts three years and one that lasts ten.

Processing and Finishing Options

The route below is the one most factories use for this type of part.

  • Vacuum forming
  • Printing
  • Assembly
  • Die cutting

Secondary operations such as printing, welding, machining and assembly are often cheaper to do in the same factory, and they reduce the risk of mismatch between components.

How to Specify Thermoformed point of sale display trays Correctly

Use this checklist when comparing two or three supplier quotations.

  1. confirm the display location and lighting conditions
  2. design for flat packing to cut freight
  3. use one colour reference for the whole campaign
  4. validate print adhesion and abrasion
  5. check stack strength for the loaded display

Send this list to your supplier with the drawing and you will receive comparable quotations from every factory you contact.

Frequently Asked Questions

What is the minimum order quantity for thermoformed point of sale display trays?

For standard sizes and colours the minimum is usually one pallet or one production run; for custom tooling the economic minimum depends on the tooling cost amortised over the expected volume. Send us your annual volume and we will calculate the break even point.

Do you offer samples?

Yes. Standard samples are normally free of charge and shipped within three working days; custom samples are charged at cost and credited against the first production order.

How do you control colour consistency?

Colour is controlled with a masterbatch reference approved by the customer, and every production lot is checked against the approved sample under standard lighting before shipment.

What tolerance can be achieved?

Standard production tolerance follows the relevant ISO or DIN tolerance class for the process; tighter tolerances are possible after machining or grinding, but they add cost. Define the tolerance only on the functional dimensions.

Which certifications can you provide?

We can provide ISO 9001 quality system documentation, material certificates, RoHS and REACH statements, and where applicable food contact, flame retardancy or drinking water approvals. Tell us your target market and we will match the document set.

Conclusion

Our team supplies thermoformed point of sale display trays to cosmetics and personal care customers worldwide, with samples, material certificates and full inspection reports available before mass production.

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