Polyvinyl Chloride (PVC) and Polyethylene Terephthalate (PET) are the two most quoted sheet materials for face seal blister packaging in toys and games projects. Both run well on standard thermoforming equipment, but they differ in clarity, toughness and sealing.
Everything here can be checked on a real sample before you commit to a production order.
This category covers a family of products rather than a single item. In practice a buyer defines face seal blister packaging by three things: the base resin, the format or dimension, and the performance or certification level it has to meet. Typical options in this category include cavity depth up to 60 mm; transparent, frosted and coloured; sheet gauge 0.20 to 0.60 mm. Materials most often specified are Recycled PET, Polyethylene Terephthalate, Polyvinyl Chloride, Polystyrene, and the choice between them changes stiffness, temperature resistance, chemical behaviour and price.
In the toys and games sector the decision is usually driven by child safety and presentation, with durability as a secondary requirement. Typical end uses include game inserts, craft set packs, model kit trays.
Typical values for a general purpose grade are listed below; filled, stabilised and speciality compounds will differ.
| Material | Density | Tensile strength | Service temperature |
|---|---|---|---|
| Polypropylene | 0.90-0.91 g/cm³ | 25-40 MPa | -10°C to 100°C |
| Recycled PET | 1.35-1.40 g/cm³ | 45-65 MPa | -40°C to 70°C |
| Polyvinyl Chloride | 1.38-1.45 g/cm³ | 40-55 MPa | -10°C to 60°C |
Polyvinyl Chloride is frequently the default selection here: PVC can be formulated from rigid pipe compound to soft medical grade by changing plasticiser content.
Polyvinyl Chloride grades offer inherently flame retardant, while Polyethylene Terephthalate brings excellent barrier to CO2 and moisture. For toys and games service the difference shows up in chemical resistance and in the long term behaviour under load.
Both materials can be validated quickly with a small sample run, which is the cheapest way to settle the argument for your own application.
Beyond the base resin, most suppliers offer UV stabilised, food contact, flame retardant, anti-static and recycled content versions of the same product. Ask which additive package is included, because it is often the difference between a part that lasts three years and one that lasts ten.
The route below is the one most factories use for this type of part.
Secondary operations such as printing, welding, machining and assembly are often cheaper to do in the same factory, and they reduce the risk of mismatch between components.
These are the criteria that actually predict whether the part will perform in service.
Send this list to your supplier with the drawing and you will receive comparable quotations from every factory you contact.
Standard packing is export cartons on fumigation-free pallets, with custom labelling, barcode and retail packing available. We also handle consolidated containers and door to door delivery.
We can provide ISO 9001 quality system documentation, material certificates, RoHS and REACH statements, and where applicable food contact, flame retardancy or drinking water approvals. Tell us your target market and we will match the document set.
Colour is controlled with a masterbatch reference approved by the customer, and every production lot is checked against the approved sample under standard lighting before shipment.
Yes. Standard samples are normally free of charge and shipped within three working days; custom samples are charged at cost and credited against the first production order.
Yes. {mat1} is one of our regular materials for this item, and we can supply virgin, modified and certified grades with full traceability. Material certificates and test reports are issued per batch.
Our team supplies face seal blister packaging to toys and games customers worldwide, with samples, material certificates and full inspection reports available before mass production.
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