![[Hot Item] Advanced Full Automatic Corrugated Cardboard 3D Printing Slotting Die Cutting Machine](http://image.made-in-china.com/2f0j00UDABGhdJlqcr/Advanced-Full-Automatic-Corrugated-Cardboard-3D-Printing-Slotting-Die-Cutting-Machine.webp)
Product Details
- Overview
- Detailed Photos
- Product Description
- Product Parameters
- Company Profile
- Our Advantages
- Certifications
- Packaging & Shipping
- FAQ
Basic Info.
Model NO.
DG2800
Printing Page
Single Faced
Printing Color
8 Colors
Anilox Roller
Ceramic Anilox Roller
Dryer
UV
Type
Pin-on
Embossing Structure
Rotary Letterpress
Structure
Satellite
Application
Pre Printed Carton
Automatic Grade
Automatic
Printing Speed
200m/min
Productive Cycle
45-60 Days
Voltage
Support Customization
Colors
Support Customization
Logo
Support Customization
Size
Support Customization
Transport Package
Film
Origin
Hebei China
HS Code
84413090
Production Capacity
80 Set/ Year
Packaging & Delivery
Package Size
3000.00cm * 1000.00cm * 1800.00cm
Package Gross Weight
2500.000kg
Product Description
Immerse yourself in cutting-edge innovation with our High-Speed Automatic Lead Edge Feeder Printer Slotter Die Cutter Machine. Expertly engineered for unmatched precision and efficiency, this state-of-the-art marvel significantly elevates your production capabilities. Experience seamless operations and achieve superior output quality as you explore the future of carton printing and die-cutting technology. Here, high performance seamlessly integrates with exceptional speed and unwavering reliability, setting a new standard in the industry.
Introducing the High Performance Carton Printer Die Cutter Machine for Efficiency-a true marvel of modern engineering crafted to elevate your production capabilities to unprecedented heights. This incredibly versatile machine expertly handles a multitude of tasks, including vibrant multi-color printing, precise line pressing, intricate slotting, seamless trimming, precise corner cutting, expert die cutting, and efficient punching-all within one streamlined operation. The machine boasts advanced leading-edge technology that utilizes the power of adsorption for flawless paper feeding. The main machine is equipped with a frequency converter and a fan, meticulously managing start and stop functions for impeccable synchronization. Featuring a high-power dust removal fan, this machine effortlessly purifies the cardboard surface, preparing it for precision-perfect printing. The user interface is both intuitive and sophisticated, featuring both a main and side touch screen, controlled by a cutting-edge PLC programming system. This design optimizes human-machine interaction, providing comprehensive control over every operational aspect, from paper feeding to finished output. For enhanced safety and monitoring, the front of the main machine is installed with paper output monitoring equipment, offering real-time insights into the paper output department's status during each phase of operation-both start and stop. This ensures unparalleled operator safety and machine efficacy. Each component of this state-of-the-art equipment is integrated with an electric opening and closing system, pneumatic locking and plate lifting mechanisms, an advanced automatic ink mixing system, and a proactive ink shortage alarm system. These features guarantee smooth operations, breathtaking print quality, and spotless color precision. The machine's transmission shafts are precisely engineered with dynamic and static balance treatment, while the gears undergo specialized processes including carburization and expert grinding. This treatment achieves an exceptional hardness rating of HRC52-58 with grade 6 precision. The gears are further enhanced by a sophisticated spray circulating lubrication system, featuring a convenient circulating oil display window for continuous monitoring. The robust, keyless connection ring fortifies the link between gear and shaft, ensuring unwavering reliability. In essence, this machine epitomizes a high degree of automation and ease of use, coupled with effortless maintenance. It delivers meticulous color registration, exquisite printing patterns, and unrivaled production efficiency. This is the ultimate solution for those daring to push the boundaries of possibility in carton printing and die cutting.
Feeding unit:
- Unleash a new level of precision and reliability with our paper feeding unit, enhanced by the pioneering Taiwan Province leading edge technology. Built to last, the paper feeding wheel shaft is crafted from premium bearing steel, ensuring stellar performance and durability that you can trust.
- Navigate operations with ease using our vibrant 7-inch color touch screen control panel, designed to create a seamless man-machine interface. Effortlessly manage paper feeding, printing, slotting, and die-cutting sections in real-time. Monitor machine speed, current phases, and counts while adjusting system settings like fan speeds and alignment. Every function is conveniently within your reach, providing swift, secure, and simple operations. Dual operating systems offer both manual and automated control, precisely tailored to meet every requirement.
- Elevate your printing quality with our suction fan that adeptly adjusts to cardboard sizes via a frequency converter-controlled motor, reducing power consumption for greater cost efficiency. Experience enhanced printing precision with the powerful dust removal fan and multiple dust brushes, expertly cleaning cardboard surfaces of impurities.
- Discover the exceptional performance of our leading edge paper feeding, suitable for all corrugated shapes with stable and precise delivery. The vacuum negative pressure suction flat feeding ensures speed and accuracy at its best. Select the 'Soft Pressing' high matching type for additional advantages: decreased friction, minimized cardboard damage, and preservation of corrugated integrity. This advanced system effortlessly moves even E-groove and lower-quality cardboards, optimizing time and reducing congestion concerns.
- Utilizing the leading edge of the cardboard as a positioning reference, our system significantly reduces discrepancies in cardboard length. As it progresses to the pulley, synchronized speed is maintained, ensuring flawless transition and eliminating the risk of speed variance impacting precision.
- Effortlessly adjust with our electric left-right stop gauges, either in sync or independently. The cardboard dragging frame offers electric width adaptability, complemented by a manually lifted front baffle for reliable, user-friendly adjustments.
- Experience innovative control with our electric control machine for unit opening and closing, paired with an alarm system to boost safety. Features like a friction clutch transmission shaft and a pneumatic interlocking device prevent mishaps, while overload protection preserves critical components, enabling quick resumption of normal production post-adjustments, avoiding misaligned printing waste.
- Our lower roller, crafted from superior seamless steel, undergoes fine grinding and electroplating for exceptional friction, ensuring flawless cardboard movement. Dual-layer rubber feed rollers, featuring elasticity and wear-resistance layers, along with a quick-release design, ensure convenient and rapid operations. Our high-precision two-stage worm gear adjustment mechanism, complete with a detailed adjustment dial, offers seamless manual control.
Printing unit:
Printing plate roller
Experience superior craftsmanship with our printing plate roller, boasting a diameter under ¢524mm (inclusive of plate diameter under ¢536mm). Made from premium steel, its surface endures meticulous fine grinding, hard chromium plating, and dynamic balance correction, perfect for high-speed printing. Ingenious design features engraved reference lines on the shaft's horizontal and circumferential planes, ensuring effortless plate hanging and alignment. Swift plate changes are facilitated by a ratchet-secured fixed plate winding shaft and plate hanging groove. Seamlessly adjust the axial distance between the roller and the left-right pulling displacement, offering an electrically modifiable 12mm range. Whether in motion or still, the printing plate can be expertly corrected, with the printing plate roller phase planetary gear elegantly managing the360°degree circumference adjustment with unmatched finesse, enhancing the 360° The sophisticated degree computerized control system seamlessly orchestrates motor operation adjustments with unparalleled precision, whether the machine is in motion or paused. The elegantly designed touch screen not only displays but also auto-adjusts the input size, enhancing ease of operation and accuracy. A revolutionary automatic zeroing mechanism for the printing plate roller, featuring a designated plate hanging position, activates effortlessly with a simple click, guiding the equipment to the most optimal position for plate hanging, thereby significantly boosting labor efficiency. The inclusion of a convenient pedal switch allows for facile forward and backward rotation of the printing plate cylinder, further streamlining plate changes and maintenance procedures.
- Crafted with unparalleled expertise from seamless high-quality steel pipe, the impression roller undergoes exquisite fine processing techniques. Its dynamic and static balance corrections ensure steadfast and seamless operation. The roller boasts quenching, tempering, hot charging, a dynamic and static balance, along with surface fine grinding and electroplating, contributing to its unmatched performance and durability.
- Innovatively designed with a backlash-free gear adjustment mechanism, the gear maintains unwavering meshing during adjustments to ensure exceptional transmission precision. Manual micro-adjustments of the gap between the printing plate roller and the impression roller are facilitated with a precise scale display. The utilization of the advanced 1:200 double-stage worm gear box for positioning adjustments offers an impressive adjustable range of 0-12mm, ensuring precision and accuracy at every step.
- The anilox roller cots boast an innovative cantilever structure that simplifies both installation and maintenance, with the option to integrate a scraper system at a later stage. Manufactured by the esteemed 'Haili Roller' in Changzhou, Jiangsu Province, this roller is a masterpiece crafted with high-quality steel and processed using cutting-edge technology. It offers long-lasting durability, wear resistance, corrosion resistance, and superior ink control. Select from mesh numbers of 200, 220, 250, 280 lines/inch to perfectly match the specific demands of your printed products, ensuring unparalleled print quality and precision.
- Ingeniously designed pneumatic pressing actions adjust the contact between the anilox roller and the printing plate roller, automatically lifting the plate when the machine halts to prevent ink drying. The electric ink uniforming system activates concurrently, ensuring ink remains fresh and vibrant. With each printing unit's inking delay time independently configurable, the anilox roller's one-way overrunning clutch disconnects from the driving force, enabling swift and convenient ink mixing or washing, thereby enhancing operational efficiency.
- Elevate your performance with the optional ceramic net roller, available for an additional price. The steel pipe surface is exquisitely clad in ceramic, refined by precision grinding and laser engraving to ensure uniformly inked dots ranging from 200-400 lines/inch, offering a substantial enhancement in printing quality and detail.
- Proudly engineered by 'Silver Star Spring Breeze' in Jizhou, Hebei Province, these cots are meticulously crafted from top-grade seamless steel pipes, undergoing both dynamic and static balance treatments to ensure flawless operation. The exterior is enveloped in premium Ding Qing rubber, offering outstanding wear and corrosion resistance. Precision CNC grinders intricately shape them to assure perfect height and accuracy, delivering unparalleled performance in every use.
- Utilizing a state-of-the-art 1:200 double-stage worm gear clearance fine adjustment, the roller ensures uniform and consistent ink application. Post-adjustment, gravity-induced self-locking occurs, and the rubber roller intelligently separates from the anilox roller after cleaning to prevent deformation and maintain elasticity, ensuring long-term operational efficiency.
- Revolutionize your ink management experience with our groundbreaking chamber fluid dynamics and ink sealing design. Our advanced closed double scraper system delivers exceptional ink distribution while minimizing waste, thanks to its automatic compensation feature that ensures the anilox roller and scraper stay in perfect alignment for optimal scraping. The anti-corrosion and anti-sticking coating within the inner chamber simplifies both ink transfer and cleaning processes. Seamlessly integrate this system, allowing for easy upgrades from outdated cots or single scraper systems. Fully enclosed, it is particularly well-suited for volatile solvent units, enhancing environmental conditions and reducing solvent usage significantly.
- Achieve unprecedented precision with our meticulously engineered scraping angle and mechanical accuracy. Our system maintains consistent scraper positioning even after replacement, ensuring superior scraping results every time. The sealing system, equipped with an adjustable compensation feature, allows for uninterrupted operation without shutdowns, guaranteeing a fully sealed ink delivery system. The innovative sealing block design affixes directly to the anilox roller's engraved surface, eliminating the need for smooth bands at the ends. Enjoy effortless assembly and disassembly of the closed chamber, with no auxiliary tools required, making maintenance a breeze.
- Our state-of-the-art ink supply system is a marvel of efficiency and precision. It boasts a one-way diaphragm type pneumatic pump, which is ingeniously designed to recover accumulated water, thereby enhancing both filtration and circulation. For systems that feature the optional scraper ink control, a sophisticated double-acting diaphragm pump is included. This setup is further refined with an automatic sensing and detection system that meticulously monitors ink levels and swiftly issues alerts for any anomalies, ensuring optimal safety and functionality through its comprehensive warning system and alarm bell.
- The transparent design of our ink supply pipe, paired with a strategically high-mounted ink storage cup, provides operators a clear, uninterrupted view of ink levels, even during active production. The incorporation of a circulating cleaning pipeline and ink roller streamlines operations, ensuring quick and effective cleaning. This results in a stable and consistent ink supply, pivotal for maintaining productivity without any interruptions.
1. Experience unmatched control with our sophisticated printing plate roller phase adjustment system. Powered by a frequency converter, it offers seamless 360-degree phase adjustments, applicable whether the machine is actively running or momentarily paused, giving you ultimate flexibility.
2. Our cutting-edge frequency converter works in harmony with motor speed and encoder integration, alongside a highly sophisticated PLC programming system, to ensure phase adjustment precision is maintained to an impressive accuracy of 0.2mm.
Pneumatic interlocking brake positioning device
- Our innovative cylinder brake mechanism is meticulously crafted to stabilize machine operations. Whether you're separating the machine or adjusting the phase, it ensures that the rotation is restricted and maintains the original gear position with exacting precision.
- Effortless operation is at your fingertips with each printing unit designed to feature both positive and negative inching controls of the main machine. This intuitive system significantly simplifies processes such as plate erasing, hanging, and color registration, making them more efficient and reducing the need for labor-intensive adjustments.
Touch screen operation control
Our slotting department elevates efficiency with a touch screen interface that controls the PLC programming automation system. Simply input product dimensions ('length * width * height') according to the order, and let the sophisticated computer system automatically position the order with exceptional ease. You also have the flexibility to manually fine-tune the slotting position, enabling customer-specific precision and customization.
Immerse yourself in streamlined efficiency with our advanced color man-machine interface, which offers menu storage and automatic shift distance compensation. The motor, driven by a frequency converter, powers the motor transmission box from Taiwan Province Delta, ensuring swift, stable, and precise cutter head displacement. In concert with the PLC control box, the encoder facilitates high-profile cutter adjustments, allowing all four cutters to synchronize their distances effortlessly, drastically reducing adjustment time and significantly boosting work efficiency.
Discover the pinnacle of pre-pressing, line pressing, and slotting prowess with our six-axis, fully computer-controlled slotting part. It delivers unparalleled precision and ease, making it a standout in its class.
- Our slotting unit features a unique single-shaft, double-knife slotted structure with an internal tooth design that expertly adjusts box height while preventing lubricant contamination of cartons. This unit also includes an emergency stop device for enhanced safety and offers convenient positive and negative inching across the entire machine, ensuring flexible and user-friendly operation.
- Crafted to perfection, the standard grooving knife is a testament to durability and precision, boasting a 7mm thickness and made from robust alloy steel. After undergoing heat treatment, it exudes exceptional hardness and resilience. The double-blade trimming knife is engineered for precision with its razor-sharp edge. The shaft is constructed from high-quality 45# seamless steel tube, further enhanced by grinding and electroplating for smooth movement. With a large displacement mechanism for the middle cutter and versatile trimming and cutting devices, this machine showcases remarkable production adaptability. The elastic double-blade trimming knife ensures smooth and cost-effective trimming, enhancing productivity and quality.
- Incorporating cutting-edge linear guide rail technology, this machine offers remarkable stability and precise slotting phase accuracy. It is equipped with a ten-screw automatic adjustment system that synchronizes the electric adjustment of the lateral movement for the pre-pressing wheel, line pressing wheel, and slotting cutter seat. This system is controlled by advanced button and touch screen interfaces, delivering unmatched precision and control.
- Expertly crafted with precision and quality at its core, the upper and lower shafts of our machinery are forged from high-grade steel. This exquisite material undergoes rigorous quenching, tempering, and electroplating processes ensuring both dynamic and static balance. With a quartet of innovative line pressing wheels, this majestic machine masterfully prevents cardboard from crushing, while ensuring seamless and immaculate line pressing. The slotting part is ingeniously equipped with prepressing wheels that enhance line shape, mitigate cracking, and uphold the box's perfection after dual prepressing and pressing processes.
- Manually refine the gap dial of the wire pressing wheel, offering an adjustable range of 2-12mm for your bespoke needs. Our design leverages a backlash-free adjusting mechanism, meticulously engineered so that gear adjustment never disrupts the harmony of gear meshing, guaranteeing impeccable transmission accuracy with every use.
- Employing a sophisticated planetary gear mechanism, the slotting phase is a marvel of modern engineering. It utilizes PLC and electric digital input for precision-perfect 360-degree adjustment. Transition between settings with unrivaled ease, whether your machinery is in motion or at rest, ensuring flawless operations every time.
- The knife plate roller, with an elite outer diameter of < ¢486mm and a distinguished knife template diameter of < ¢536mm, is sculpted from premium cast steel. The surface is exquisitely ground and balance-corrected to ensure operational stability, while the shaft's electroplating guarantees uniformity in hole separation, enhancing the product's reliability and performance.
- Engineered with impeccable precision, the die template bolt holes are 10M, with an axial spacing of 100mm, and 18 equal parts radially. The die cutter stands at 25.4mm in height, with wooden template thicknesses exquisitely tailored to 16mm for three-layer and 13mm for five-layer cardboard, ensuring adaptability and precision.
1. The rubber pad roller boasts an impressive diameter of less than ¢536mm, accompanied by a rubber pad diameter of 554mm. A quick-change design promises unrivaled wear resistance and longevity. Crafted from superior cast steel, it undergoes quenching, tempering, and fine surface grinding, ensuring optimal stability and a smooth run every time.
2. Electrically adjust the gap between the knife die roller and the rubber pad roller with unwavering precision, employing a steadfast air-lock fixed adjusting mechanism. A 50mm mechanical transverse device offers speed difference compensation, guaranteeing uniform wear across various knife positions, thereby significantly extending the lifespan of the Youli rubber pad with remarkable efficiency.
Grinding Repair Mechanism
1. Experience the transformative power of electric grinding on the rubber pad, offering quick and efficient corrections that significantly enhance its service life, elevating your machinery's performance to new heights.
Phase Adjusting Device
1. The die-cutting phase is endowed with electric digital 360-degree adjustment capabilities, allowing for seamless modifications whether your equipment is in full operation or at rest. This ensures precise control and flexibility, meeting the demands of modern production.
Drive Gear
- Achieve unparalleled precision with high-quality helical gear transmission, crafted from 20GrMnTi high-grade alloy steel. Following quenching, high-frequency quenching, and meticulous gear grinding, these gears provide smooth operation and reduced noise, maintaining a consistent hardness of HRC58-62. This ensures that the printing register accuracy remains steadfast over time, with minimal wear and tear.
3. Our cutting-edge gear lubrication system features an automatic spray lubrication mechanism powered by a precision gear oil pump. This ensures unyielding transmission accuracy while safeguarding the longevity and peak performance of your machinery, keeping it at the pinnacle of operational excellence.
Motor Part
- Discover the exceptional performance of our main motor, meticulously governed by the distinguished 'Dongli' frequency converter. Experience seamless operation with minimal vibration and noise. With the esteemed 'Taiwan Province Delta' frequency converter, enjoy superior low-speed rated torque output, ensuring ultra-quiet, stable operation throughout, elevating your machinery to a new standard of excellence.
- Revolutionize your production line with our cutting-edge machinery, ingeniously designed to amplify efficiency and ensure immaculate functionality. Utilizing the renowned Zhongxin fans, our system flawlessly integrates adsorption and dust removal capabilities, offering you an unparalleled clean operation. Empowered by the dependable Zhejiang DH motor for phase operations and the prestigious Taiwan Province Taibang motor for ink homogenization, this machinery delivers a symphony of low noise and stable power. Experience the epitome of performance and tranquility in one harmonious blend.
1. Discover unparalleled precision and durability with our machine, featuring top-of-the-line 'NSK' main bearings that elevate your operations to new heights. With additional bearings sourced from illustrious domestic manufacturers like Wahalo, rest assured that our products maintain accuracy at P6 P5 P4 levels. Our machine defines excellence by achieving the Z1 group or higher vibration standards, ensuring your production remains smooth and flawless.
Electrical components
1. Safety and reliability are at the forefront with each unit's independent electronic control unit, meticulously designed to meet your needs. We incorporate premium components from the esteemed Zhejiang Zhengtai, powering our relays, indicator lights, buttons, and contactors to perfection. Further enhanced with Yadeke pneumatic components, including solenoid valves and cylinders, our machinery guarantees flexible, robust, and long-lasting performance, ensuring your operations stay ahead of the curve.
| Main technical parameters | |
| Working speed | 150 pic/min |
| Max feeding board size | 1600 X 2800 |
| Min feeding board size | 450 X 850 |
| Maximum printing area | 1600 X 2800 |
| Standard plate thickness (mm) | 3.2---7.2 |
| Adapted paperboard thickness (mm) | 3---12 |
| Printing precision | ±0.5mm |
| Slotting precision | ±1.5mm |
| Die cutting precision | ±1.5mm |
| Different configurations can be selected according to different needs of users; (You can choose any combination of 1-8 color printing, slotting, punching buckle, die cutting and stacking). | |
Company Information
Dongguang Runyang International Trade Co., Ltd.: A Pioneer in Manufacturing ExcellenceDedicated to crafting premium quality corrugated cardboard carton machinery, Dongguang Runyang International Trade Co., Ltd. holds prestigious rights to import and export. Our flagship products include the state-of-the-art 3-layer/5-layer/7-layer corrugated board production line, a robust cardboard production line, and the highly efficient carton production line. We also specialize in the innovative intelligent digital printer machine and the fully automatic highdefinition highspeed printing slotting die cutting machine, alongside the cutting-edge intelligent automatic highspeed folder gluer machine, stitcher machine, and the versatile gluer and stitcher machine. Our portfolio also boasts the precision-engineered roller paper cutter machine, advanced cardboard flute laminating machine, roller to roller film laminating machine, and the efficient partition assembler machine. Our products stand out for their safety, stability, and exceptional performance, earning over ten national patents. They adhere to the rigorous ISO9001 quality management system and CE EU certifications. Our unparalleled presales and after-sales services ensure efficiency and reliability, offering bespoke services and expert remote video guidance. We provide overseas technical support through our team of skilled engineers, who are available round-the-clock to assist you.
With a global vision, our products are proudly exported to nations such as the United States, United Kingdom, Germany, South Korea, Australia, Mexico, Turkey, Brazil, and many others, spreading unparalleled quality worldwide. While we may not offer the lowest price, we promise unmatched quality. We prefer to discuss price now rather than apologize for quality later, maintaining a formidable edge in the competitive landscape of our industry.
Global trade with integrity at the forefront. Partner with us and discover the most trustworthy ally worldwide. Embark on a world-class journey that begins here with us.
Q : Where are you? Is there import and export right? How long have you been in this industry? May I visit your factory?
A : We are in Dongguang County, Cangzhou, Hebei, China. Yes, we have the right to import and export. We have been in this industry for many years, with many years of production experience and international trade export experience. We support personalized customized services. I very much welcome you to our factory.
Q : How long is the production date of the machine? How do we install and debug the machine? Is your after-sales service reliable?
A : The production date of ordinary machines is about 30 days to 60 days, and the production date of large production lines is about 180 days. Engineers will provide remote video guidance and overseas technical support and serve you 24 hours a day.
Q : What are your main products? What are the terms of payment?
A : Main products are: 3-layer/5-layer/7-layer corrugated board production line, cardboard production line, carton production line, intelligent digital printer machine, automatic high-definition high-speed printing slotting die cutting machine, intelligent automatic high-speed folder gluer machine/stitcher machine/ gluer and stitcher machine, roller paper cutter machine, cardboard flute laminating machine,roller to roller film laminating machine,partition assembler machine, and so on.
Deposit 30% in advance and 70% before shipment of the machine.
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