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Recycled Plastic Products and Compounds Specifications Explained: Sizes, Grades and Tolerances

2026-09-26 Plastic News 2 views

Specification sheets for recycled plastic products and compounds are full of abbreviations. This guide translates the dimensions, grades and tolerance classes into decisions you can actually make.

The notes below come from day to day production and export work with overseas buyers.

Product Overview

This category covers a family of products rather than a single item. In practice a buyer defines recycled plastic products and compounds by three things: the base resin, the format or dimension, and the performance or certification level it has to meet. Typical options in this category include food contact and non-food grades; PCR content 30% to 100%; pellet, flake and finished part forms. Materials most often specified are Polylactic Acid, Polypropylene, Recycled PET, Polystyrene, and the choice between them changes stiffness, temperature resistance, chemical behaviour and price.

In the marine and offshore sector the decision is usually driven by UV and salt resistance and impact strength, with buoyancy as a secondary requirement. Typical end uses include rope and netting, dock fenders, buoyancy floats.

Key Material Properties

These figures are typical for commercial grades and should be confirmed against the supplier's certificate for your specific lot.

MaterialDensityTensile strengthService temperature
Polypropylene0.90-0.91 g/cm³25-40 MPa-10°C to 100°C
High Density Polyethylene0.94-0.97 g/cm³20-32 MPa-50°C to 80°C
Polylactic Acid1.24 g/cm³50-60 MPaup to 55°C (HDT)

Recycled PET is frequently the default selection here: Food-grade rPET requires a recognised recycling process plus solid-state polycondensation.

Dimensions, Grades and Tolerances

These figures are typical for commercial grades and should be confirmed against the supplier's certificate for your specific lot.

  • glass filled reinforced compounds
  • pellet, flake and finished part forms
  • food contact and non-food grades
  • custom colour compounding
  • PCR content 30% to 100%

When you read a supplier quotation, check that the dimension, the resin grade, the colour reference and the tolerance class are all stated. A quotation that only gives a price per piece is not comparable between suppliers.

Common Grades and Variants

  • Polylactic Acid based: bio-based and industrially compostable
  • High Density Polyethylene based: high impact strength even at low temperature
  • Polystyrene based: rigid and glossy
  • Recycled PET based: lower carbon footprint than virgin resin

Beyond the base resin, most suppliers offer UV stabilised, food contact, flame retardant, anti-static and recycled content versions of the same product. Ask which additive package is included, because it is often the difference between a part that lasts three years and one that lasts ten.

Processing and Finishing Options

Processing method drives both cost and performance, so it should be fixed early in the design.

  • Washing and grinding
  • Compounding
  • Extrusion
  • Solid state polycondensation

Secondary operations such as printing, welding, machining and assembly are often cheaper to do in the same factory, and they reduce the risk of mismatch between components.

How to Specify Recycled plastic products and compounds Correctly

Work through these points in order and most specification mistakes disappear.

  1. check the incoming melt flow for each lot
  2. define the acceptable colour window in writing
  3. keep the drying step consistent
  4. request a certificate of recycled content
  5. validate food contact status separately

Send this list to your supplier with the drawing and you will receive comparable quotations from every factory you contact.

Frequently Asked Questions

Which certifications can you provide?

We can provide ISO 9001 quality system documentation, material certificates, RoHS and REACH statements, and where applicable food contact, flame retardancy or drinking water approvals. Tell us your target market and we will match the document set.

Can you produce recycled plastic products and compounds in Recycled PET?

Yes. {mat1} is one of our regular materials for this item, and we can supply virgin, modified and certified grades with full traceability. Material certificates and test reports are issued per batch.

How long does tooling and sampling take?

A new tool typically takes 25 to 45 days depending on cavity count and complexity, followed by T1 samples within one week. Existing tools can usually start production within 10 to 15 days of order confirmation.

What tolerance can be achieved?

Standard production tolerance follows the relevant ISO or DIN tolerance class for the process; tighter tolerances are possible after machining or grinding, but they add cost. Define the tolerance only on the functional dimensions.

What is the minimum order quantity for recycled plastic products and compounds?

For standard sizes and colours the minimum is usually one pallet or one production run; for custom tooling the economic minimum depends on the tooling cost amortised over the expected volume. Send us your annual volume and we will calculate the break even point.

Conclusion

Share your specification and quantity with us and we will recommend the most cost effective material, tooling route and packing method for your market.

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