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PET Thermoformed Point of Sale Display Trays Specifications for cosmetics and personal care: Gauge and Tolerances

2026-10-02 Plastic News 0 views

Specification sheets for thermoformed point of sale display trays are full of abbreviations. This guide translates sheet gauge, cavity layout and trim tolerance into decisions you can make.

The notes below come from day to day production and export work with overseas buyers.

Product Overview

This category covers a family of products rather than a single item. In practice a buyer defines thermoformed point of sale display trays by three things: the base resin, the format or dimension, and the performance or certification level it has to meet. Typical options in this category include stackable for transport; counter and shelf formats; printed graphics and logo embossing. Materials most often specified are Polypropylene, Polystyrene, Polyvinyl Chloride, Recycled PET, and the choice between them changes stiffness, temperature resistance, chemical behaviour and price.

In the cosmetics and personal care sector the decision is usually driven by product compatibility and optical clarity, with print quality as a secondary requirement. Typical end uses include gift set inserts, travel size packs, razor packs.

Key Material Properties

These figures are typical for commercial grades and should be confirmed against the supplier's certificate for your specific lot.

MaterialDensityTensile strengthService temperature
Recycled PET1.35-1.40 g/cm³45-65 MPa-40°C to 70°C
Polypropylene0.90-0.91 g/cm³25-40 MPa-10°C to 100°C
Polyethylene Terephthalate1.35-1.40 g/cm³50-70 MPa-40°C to 70°C

Polyethylene Terephthalate is frequently the default selection here: High IV PET resin is the reason a 1.5 L bottle can be light yet hold carbonation pressure.

Dimensions, Grades and Tolerances

The table below summarises the values that usually decide the material choice.

  • gauge 0.50 to 2.00 mm
  • counter and shelf formats
  • printed graphics and logo embossing
  • stackable for transport
  • multi tier and stepped designs

When you read a supplier quotation, check that the dimension, the resin grade, the colour reference and the tolerance class are all stated. A quotation that only gives a price per piece is not comparable between suppliers.

Common Grades and Variants

  • Recycled PET based: lower carbon footprint than virgin resin
  • Polyvinyl Chloride based: inherently flame retardant
  • Polystyrene based: rigid and glossy
  • Polypropylene based: lowest density among commodity plastics

Beyond the base resin, most suppliers offer UV stabilised, food contact, flame retardant, anti-static and recycled content versions of the same product. Ask which additive package is included, because it is often the difference between a part that lasts three years and one that lasts ten.

Processing and Finishing Options

Processing method drives both cost and performance, so it should be fixed early in the design.

  • Pressure forming
  • Assembly
  • Die cutting
  • Vacuum forming

Secondary operations such as printing, welding, machining and assembly are often cheaper to do in the same factory, and they reduce the risk of mismatch between components.

How to Specify Thermoformed point of sale display trays Correctly

These are the criteria that actually predict whether the part will perform in service.

  1. confirm the display location and lighting conditions
  2. check stack strength for the loaded display
  3. use one colour reference for the whole campaign
  4. validate print adhesion and abrasion
  5. design for flat packing to cut freight

Send this list to your supplier with the drawing and you will receive comparable quotations from every factory you contact.

Frequently Asked Questions

What packing and shipping options are available?

Standard packing is export cartons on fumigation-free pallets, with custom labelling, barcode and retail packing available. We also handle consolidated containers and door to door delivery.

Which certifications can you provide?

We can provide ISO 9001 quality system documentation, material certificates, RoHS and REACH statements, and where applicable food contact, flame retardancy or drinking water approvals. Tell us your target market and we will match the document set.

What tolerance can be achieved?

Standard production tolerance follows the relevant ISO or DIN tolerance class for the process; tighter tolerances are possible after machining or grinding, but they add cost. Define the tolerance only on the functional dimensions.

Do you offer samples?

Yes. Standard samples are normally free of charge and shipped within three working days; custom samples are charged at cost and credited against the first production order.

Can you produce thermoformed point of sale display trays in Polyethylene Terephthalate?

Yes. {mat1} is one of our regular materials for this item, and we can supply virgin, modified and certified grades with full traceability. Material certificates and test reports are issued per batch.

Conclusion

Our team supplies thermoformed point of sale display trays to cosmetics and personal care customers worldwide, with samples, material certificates and full inspection reports available before mass production.

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