If you specify Acrylonitrile Butadiene Styrene (ABS) for thermoformed sanitary ware and acrylic trays, a handful of properties decide whether the part survives forming and service. These are the values worth checking on every data sheet.
Everything here can be checked on a real sample before you commit to a production order.
This category covers a family of products rather than a single item. In practice a buyer defines thermoformed sanitary ware and acrylic trays by three things: the base resin, the format or dimension, and the performance or certification level it has to meet. Typical options in this category include reinforced with fibreglass backing; custom shapes and drain positions; gauge 3.0 to 8.0 mm. Materials most often specified are Polymethyl Methacrylate, High Density Polyethylene, Acrylonitrile Butadiene Styrene, Polycarbonate, and the choice between them changes stiffness, temperature resistance, chemical behaviour and price.
In the home appliance sector the decision is usually driven by deep draw capability and chemical resistance to insulation foam, with surface quality as a secondary requirement. Typical end uses include control panel surrounds, freezer interiors, refrigerator liners.
The table below summarises the values that usually decide the material choice.
| Material | Density | Tensile strength | Service temperature |
|---|---|---|---|
| Acrylonitrile Butadiene Styrene | 1.04-1.06 g/cm³ | 30-50 MPa | -20°C to 80°C |
| High Density Polyethylene | 0.94-0.97 g/cm³ | 20-32 MPa | -50°C to 80°C |
| Polymethyl Methacrylate | 1.18 g/cm³ | 50-75 MPa | -40°C to 80°C |
Acrylonitrile Butadiene Styrene is frequently the default selection here: ABS is the default choice when a part needs a glossy, paintable, impact-resistant surface.
The table below summarises the values that usually decide the material choice.
Density 1.04-1.06 g/cm³, tensile strength 30-50 MPa, continuous service temperature -20°C to 80°C and melt range 200-240°C are the four values to circle on the data sheet. Everything else is secondary for most home appliance projects.
Beyond the base resin, most suppliers offer UV stabilised, food contact, flame retardant, anti-static and recycled content versions of the same product. Ask which additive package is included, because it is often the difference between a part that lasts three years and one that lasts ten.
Processing method drives both cost and performance, so it should be fixed early in the design.
Secondary operations such as printing, welding, machining and assembly are often cheaper to do in the same factory, and they reduce the risk of mismatch between components.
Work through these points in order and most specification mistakes disappear.
Send this list to your supplier with the drawing and you will receive comparable quotations from every factory you contact.
Standard production tolerance follows the relevant ISO or DIN tolerance class for the process; tighter tolerances are possible after machining or grinding, but they add cost. Define the tolerance only on the functional dimensions.
For standard sizes and colours the minimum is usually one pallet or one production run; for custom tooling the economic minimum depends on the tooling cost amortised over the expected volume. Send us your annual volume and we will calculate the break even point.
Yes. {mat1} is one of our regular materials for this item, and we can supply virgin, modified and certified grades with full traceability. Material certificates and test reports are issued per batch.
Colour is controlled with a masterbatch reference approved by the customer, and every production lot is checked against the approved sample under standard lighting before shipment.
A new tool typically takes 25 to 45 days depending on cavity count and complexity, followed by T1 samples within one week. Existing tools can usually start production within 10 to 15 days of order confirmation.
If you are planning a new home appliance project, send us your drawing, annual volume and target properties, and we will come back with a material proposal, a tooling plan and a budget quotation.
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