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Top Applications of PP Thermoformed Point of Sale Display Trays in the food and beverage Industry

2026-10-02 Plastic News 0 views

Food and beverage buyers increasingly specify thermoformed point of sale display trays instead of injection moulding or corrugated board. Here is where they are used and why they work.

Everything here can be checked on a real sample before you commit to a production order.

Product Overview

This category covers a family of products rather than a single item. In practice a buyer defines thermoformed point of sale display trays by three things: the base resin, the format or dimension, and the performance or certification level it has to meet. Typical options in this category include stackable for transport; multi tier and stepped designs; printed graphics and logo embossing. Materials most often specified are Polyvinyl Chloride, Polystyrene, Recycled PET, Polyethylene Terephthalate, and the choice between them changes stiffness, temperature resistance, chemical behaviour and price.

In the food and beverage sector the decision is usually driven by food contact compliance and migration limits, with seal integrity as a secondary requirement. Typical end uses include dairy tubs, takeaway containers, ready meal trays.

Key Material Properties

These figures are typical for commercial grades and should be confirmed against the supplier's certificate for your specific lot.

MaterialDensityTensile strengthService temperature
Recycled PET1.35-1.40 g/cm³45-65 MPa-40°C to 70°C
Polyethylene Terephthalate1.35-1.40 g/cm³50-70 MPa-40°C to 70°C
Polyvinyl Chloride1.38-1.45 g/cm³40-55 MPa-10°C to 60°C

Polypropylene is frequently the default selection here: PP is the lightest mainstream packaging resin and keeps its shape under repeated flexing.

Where Thermoformed point of sale display trays Is Used in food and beverage

The list below covers both high volume and specialised uses.

  • bakery inserts – seal integrity
  • fresh produce punnets – seal integrity
  • ready meal trays – temperature resistance
  • takeaway containers – temperature resistance
  • dairy tubs – barrier performance

Common Grades and Variants

  • Polypropylene based: lowest density among commodity plastics
  • Polystyrene based: rigid and glossy
  • Polyethylene Terephthalate based: excellent barrier to CO2 and moisture
  • Recycled PET based: lower carbon footprint than virgin resin

Beyond the base resin, most suppliers offer UV stabilised, food contact, flame retardant, anti-static and recycled content versions of the same product. Ask which additive package is included, because it is often the difference between a part that lasts three years and one that lasts ten.

Processing and Finishing Options

Processing method drives both cost and performance, so it should be fixed early in the design.

  • Printing
  • Assembly
  • Die cutting
  • Pressure forming

Secondary operations such as printing, welding, machining and assembly are often cheaper to do in the same factory, and they reduce the risk of mismatch between components.

How to Specify Thermoformed point of sale display trays Correctly

Work through these points in order and most specification mistakes disappear.

  1. check stack strength for the loaded display
  2. use one colour reference for the whole campaign
  3. confirm the display location and lighting conditions
  4. validate print adhesion and abrasion
  5. design for flat packing to cut freight

Send this list to your supplier with the drawing and you will receive comparable quotations from every factory you contact.

Frequently Asked Questions

How do you control colour consistency?

Colour is controlled with a masterbatch reference approved by the customer, and every production lot is checked against the approved sample under standard lighting before shipment.

What packing and shipping options are available?

Standard packing is export cartons on fumigation-free pallets, with custom labelling, barcode and retail packing available. We also handle consolidated containers and door to door delivery.

What is the minimum order quantity for thermoformed point of sale display trays?

For standard sizes and colours the minimum is usually one pallet or one production run; for custom tooling the economic minimum depends on the tooling cost amortised over the expected volume. Send us your annual volume and we will calculate the break even point.

Can you produce thermoformed point of sale display trays in Polypropylene?

Yes. {mat1} is one of our regular materials for this item, and we can supply virgin, modified and certified grades with full traceability. Material certificates and test reports are issued per batch.

Which certifications can you provide?

We can provide ISO 9001 quality system documentation, material certificates, RoHS and REACH statements, and where applicable food contact, flame retardancy or drinking water approvals. Tell us your target market and we will match the document set.

Conclusion

Share your specification and quantity with us and we will recommend the most cost effective material, tooling route and packing method for your market.

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