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PET Face Seal Blister Packaging for hardware and tools: Key Properties to Check

2026-10-02 Plastic News 0 views

If you specify Polyethylene Terephthalate (PET) for face seal blister packaging, a handful of properties decide whether the part survives forming and service. These are the values worth checking on every data sheet.

This guide is written for engineers, purchasers and project managers who need a practical answer, not a resin data sheet.

Product Overview

This category covers a family of products rather than a single item. In practice a buyer defines face seal blister packaging by three things: the base resin, the format or dimension, and the performance or certification level it has to meet. Typical options in this category include single and multi cavity layouts; sheet gauge 0.20 to 0.60 mm; cavity depth up to 60 mm. Materials most often specified are Polyvinyl Chloride, Polyethylene Terephthalate, Recycled PET, Polypropylene, and the choice between them changes stiffness, temperature resistance, chemical behaviour and price.

In the hardware and tools sector the decision is usually driven by puncture resistance and hanging strength, with visibility as a secondary requirement. Typical end uses include fixing packs, drill bit cards, plumbing blisters.

Key Material Properties

These figures are typical for commercial grades and should be confirmed against the supplier's certificate for your specific lot.

MaterialDensityTensile strengthService temperature
Polypropylene0.90-0.91 g/cm³25-40 MPa-10°C to 100°C
Recycled PET1.35-1.40 g/cm³45-65 MPa-40°C to 70°C
Polyvinyl Chloride1.38-1.45 g/cm³40-55 MPa-10°C to 60°C

Polyethylene Terephthalate is frequently the default selection here: High IV PET resin is the reason a 1.5 L bottle can be light yet hold carbonation pressure.

Properties That Decide the Outcome

These figures are typical for commercial grades and should be confirmed against the supplier's certificate for your specific lot.

  • widely recycled (rPET)
  • good creep resistance at high draw ratio
  • sensitive to hydrolysis when wet
  • excellent barrier to CO2 and moisture
  • high clarity

Density 1.35-1.40 g/cm³, tensile strength 50-70 MPa, continuous service temperature -40°C to 70°C and melt range 245-265°C are the four values to circle on the data sheet. Everything else is secondary for most hardware and tools projects.

Common Grades and Variants

  • Polyethylene Terephthalate based: excellent barrier to CO2 and moisture
  • Polystyrene based: rigid and glossy
  • Polyvinyl Chloride based: inherently flame retardant
  • Recycled PET based: lower carbon footprint than virgin resin

Beyond the base resin, most suppliers offer UV stabilised, food contact, flame retardant, anti-static and recycled content versions of the same product. Ask which additive package is included, because it is often the difference between a part that lasts three years and one that lasts ten.

Processing and Finishing Options

The route below is the one most factories use for this type of part.

  • Pressure forming
  • Die cutting
  • Vacuum forming
  • Sheet extrusion

Secondary operations such as printing, welding, machining and assembly are often cheaper to do in the same factory, and they reduce the risk of mismatch between components.

How to Specify Face seal blister packaging Correctly

Work through these points in order and most specification mistakes disappear.

  1. ask for a drop test on the finished pack
  2. confirm the sealing coating matches the card
  3. check the corner radius against the sheet gauge
  4. leave a flat flange for heat sealing
  5. verify recycled content documentation if rPET is used

Send this list to your supplier with the drawing and you will receive comparable quotations from every factory you contact.

Frequently Asked Questions

Can you produce face seal blister packaging in Polyethylene Terephthalate?

Yes. {mat1} is one of our regular materials for this item, and we can supply virgin, modified and certified grades with full traceability. Material certificates and test reports are issued per batch.

What packing and shipping options are available?

Standard packing is export cartons on fumigation-free pallets, with custom labelling, barcode and retail packing available. We also handle consolidated containers and door to door delivery.

Which certifications can you provide?

We can provide ISO 9001 quality system documentation, material certificates, RoHS and REACH statements, and where applicable food contact, flame retardancy or drinking water approvals. Tell us your target market and we will match the document set.

What tolerance can be achieved?

Standard production tolerance follows the relevant ISO or DIN tolerance class for the process; tighter tolerances are possible after machining or grinding, but they add cost. Define the tolerance only on the functional dimensions.

How do you control colour consistency?

Colour is controlled with a masterbatch reference approved by the customer, and every production lot is checked against the approved sample under standard lighting before shipment.

Conclusion

Share your specification and quantity with us and we will recommend the most cost effective material, tooling route and packing method for your market.

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